{"__includes":["builtin://igrafx.diagram.bpmn","builtin://igrafx.diagramtheme.iGrafx"],"__objects":{},"version":1,"crossovers":"arc","pageSize":"17.0x11.0in","diagramType":"bpmn","children":{"25":{"ID":25,"__type":"shape","__inherits":["text.annotation","style.text.annotation","style.text"],"x":-250.625,"y":-871.904,"cx":777,"cy":36,"unconstrainedText":false,"defaultLabelAttachment":"inside","html":{"en-us":"<div><span style=\"color:#c05046\"><span style=\"font-size:10pt\"><b>The pack line runs one product at a time, and each unit operation has a given rate and uptime for that product.</b></span></span><br></div>","source":"en-us"},"name":"The pack line runs one product at a time, and each unit operation has a given rate and uptime for that product.","textarea":{"ld":6,"td":6,"rd":6,"bd":6,"halign":0,"valign":1},"lcx":0,"tcy":0,"containerobjid":120},"47":{"__type":"shape","__inherits":["shape.event.none","style.shape.event","style.shape"],"ID":47,"x":1072.875,"y":-762,"cx":24,"cy":24,"lcx":0,"tcy":0,"name":"End (To Packing & Shipping)","containerobjid":120,"shapeNumber":25},"49":{"__type":"shape","__inherits":["shape.event.none","style.shape.event","style.shape"],"ID":49,"x":-226.75,"y":-762,"name":"Input from Processing (In Oz, Increments indicated by Model.inputOzPerToken)","containerobjid":120,"shapeNumber":19,"note":{"en-us":"<p><span>The Generator will shut down if the line is down.</span><br></p><div><br></div><div>....................................................................................<br></div><div><br></div><div><span>Here’s a detailed table\ncomparing the <b>time to fill</b> and <b>time to package</b> for <b>12 oz cans</b>, <b>20 oz bottles</b>, and <b>2-liter bottles</b> of soda, based on typical modern manufacturing line speeds.</span><br></div><div><br></div><p><b><span>Bottling Line Speed Comparison Table</span></b><br></p><table><thead><tr><td><p><b><span>Container Type...</span></b><br></p></td><td><p><b><span>Fill Time per Unit...</span></b><br></p></td><td><p><b><span>Pack Size...</span></b><br></p></td><td><p><b><span>Time to Create Pack...</span></b><br></p></td><td><p><b><span>Notes</span></b><br></p></td></tr></thead></table><p>12 oz can............... 0.03–0.06 sec......... 12-pack......... 0.2–0.6 sec..................... Ultra-high-speed rotary fillers and carton packers<br></p><div>20 oz bottle.......... 0.05–0.1 sec............ 6-pack........... 0.6–1.5 sec..................... Shrink wrap or tray + shrink; more handling than cans<br></div><div>2-liter bottle......... 0.1–0.2 sec.............. 6-pack........... 2–6 sec........................... Large/heavy bottles; slower grouping and wrapping<br></div><div><br></div><p><b><span>Explanations:</span></b><br></p><ul type=\"disc\"><li><b><span>Fill Time per Unit</span></b><span>: Time it takes for each container to be filled\n     with soda on a high-speed rotary filler.</span><br></li><li><b><span>Time to Create Pack</span></b><span>:</span><br></li><ul type=\"circle\"><li><span>For <b>cans</b>: Usually packaged using\n      high-speed wraparound or carton equipment.</span><br></li><li><span>For <b>20 oz bottles</b>: Often shrink-wrapped\n      or tray-packed in groups of 6.</span><br></li><li><span>For <b>2-liter bottles</b>: Typically slower due\n      to size and weight; often tray + shrink wrap.</span><br></li></ul></ul><p><br></p><table><thead><tr><td><p><b><span>Format............</span></b><br></p></td><td><p><b><span>Units/Minute (Fill)...</span></b><br></p></td><td><p><b><span>Packs/Minute (Package)</span></b><br></p></td></tr></thead></table><p>12 oz cans........ 1,800–2,400................ 100–300+ 12-packs<br></p><div>20 oz bottles.... 600–1,200................... 30–100 6-packs<br></div><div>2-liter bottles... 300–600...................... 10–30 6-packs<br></div><p><br></p><table><thead><tr><td><p><b><span>Metric</span></b><br></p></td><td><p><b><span>Target Range</span></b><br></p></td></tr></thead></table><p><br></p><p><b><span>1. Mean Time Between\nFailures (MTBF)</span></b><br></p><ul type=\"disc\"><li><b><span>Typical MTBF for modern rotary bottle fillers (20\n     oz lines):</span></b><br></li><ul type=\"circle\"><li><b><span>250 to 1,000 hours</span></b><span> between unplanned failures</span><br></li><li><span>Well-maintained, high-end equipment (like Krones\n      or Sidel): <b>600–1,000+ hours</b></span><br></li><li><span>Older or heavily used lines: closer to <b>250–500\n      hours</b></span><br></li></ul></ul><p><span>&nbsp;MTBF depends on:</span><br></p><ul type=\"disc\"><li><span>Maintenance practices (preventive vs reactive)</span><br></li><li><span>Line speed and bottle type (carbonated = more\n     stress)</span><br></li><li><span>Environmental factors (dust, humidity, etc.)</span><br></li></ul><div><br></div><p><b><span>&nbsp;2. 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